OSHA Analytical Laboratory Salt Lake City, Utah 1. General Discussion
A collection and analytical method was needed for acrylonitrile which would be convenient, sensitive, and accurate. This evaluated method, which is similar to a previously published method (Ref. 5.4.) consists of collecting acrylonitrile vapor on charcoal, desorbing with acetone containing an internal standard and analyzing by gas chromatography (GC) equipped with a nitrogen/phosphorus detector (NPD). Two other methods also use charcoal for collection. One recommended by NIOSH (Ref. 5.2.) uses methanol for desorption and GC with a flame ionization detector (FID) for analysis. However, methanol does not provide adequate desorption efficiencies at low loadings of acrylonitrile nor is the FID as sensitive or selective for acrylonitrile as the NPD. The second method which uses GC/NPD for analysis (Ref. 5.3.), also uses methanol to desorb the charcoal but with sonication to increase the desorption efficiency. Acetone desorption requires no sonication. Another sampling and analytical (GC) procedure reported in the literature (Ref. 5.1.) recommends collection on Porapak N adsorbent and thermal desorption. Thermal desorption is inconvenient when the identity of an analyte must be confirmed by an alternate analytical technique. 1.1.2. Toxic effects (This section is for information only and should not be taken as the basis of OSHA policy.) Absorption of acrylonitrile may occur through unbroken skin and from the respiratory and gastrointestinal tract. (Ref. 5.5.) Acrylonitrile exhibits the toxic characteristics of the cyanide ion, and several researchers have attributed its toxicity to the cyanide ion. But other researchers have concluded that acrylonitrile toxicity is not due only to cyanide because of the ineffectiveness of anti-cyanide drugs. (Ref. 5.5.) Exposures at 636 ppm in air for 4 h were fatal to rats. Dogs exposed to 50, 75, and 100 ppm levels for 7 h showed histologic changes. (Ref. 5.5.) An interim report from an oral toxicity study conducted by Dow Chemical Company stated that rats of both sexes which ingested 35, 100 or 300 ppm in their drinking water developed tumors at all acrylonitrile levels after 12 months. Another interim report from an inhalation study on rats exposed to 0, 20, or 80 ppm, 6 h per day, 5 days per week, showed tumors at the 80 ppm level after 12 months and on continued exposure, tumors were found in rats exposed at the 20 ppm level. (Ref. 5.6.) Acrylonitrile poisoning in humans most frequently causes slight jaundice, gastritis, respiratory difficulties, and fatigue. Workers experienced respiratory and nervous system effects when exposed to acrylonitrile at 35-220 mg/m3 levels for 20-45 min. (Ref. 5.6.)
1.1.3. Potential workplace exposure Acrylonitrile is used primarily in the manufacture of acrylic and
modacrylic fibers, In 1976 there were 690 million kilograms of acrylonitrile produced in the United States. NIOSH estimates that there are 125,000 people potentially exposed in U.S. workplaces. (Ref. 5.6.) 1.1.4. Physical properties (Ref. 5.7.)
1.2. Limit defining parameters (All of the acrylonitrile air concentrations listed in this procedure are based on a 20-L air sample and 1-mL desorption volume.)
The detection limit of the analytical procedure is 0.36 ng per injection. This is the amount of analyte which will give a peak whose height is approximately 5 times the baseline noise. (Section 4.1.1.) 1.2.2. Detection limit of the overall procedure. The detection limit of the overall procedure is 0.51 µg per sample (0.026 mg/m3 or 0.01 ppm). This is the amount of acrylonitrile spiked on a charcoal tube which allows recovery of an amount equivalent to the detection limit of the analytical procedure. (Section 4.1.2.) 1.2.3. Reliable quantitation limit The reliable quantitation limit is 13.2 µg per sample (0.66 mg/m3 or 0.3 ppm). This is the smallest amount of acrylonitrile which can be quantitated within the requirements of 75% recovery and 95% confidence limits of ±25%. (Section 4.2.)
The reliable quantitation limit and detection limits reported in the method are based upon optimization of the instrument for the smallest possible amount of analyte. When the target concentration of an analyte is exceptionally higher than these limits, they may not be attainable at the routine operating parameters.
The sensitivity of the analytical procedure over a range representing 0.5 to 2 times the target concentration is 1159 area counts/(µg/mL). This is determined from the slope of the calibration curve. (Section 4.4.) The sensitivity will vary with the instrumentation used. 1.2.5. Recovery The recovery of acrylonitrile from the charcoal tubes during storage must be 75% or greater. The recovery from samples used in a 15-day storage test remained above 81% when the samples were stored at ambient temperature. (Section 4.7.) 1.2.6. Precision (analytical procedure only) The pooled coefficient of variation obtained from replicate determinations of analytical standards at 0.5, 1, and 2 times the target concentration is 0.0051. (Section 4.3.1.) 1.2.7. Precision (overall procedure) The overall procedure must provide results at the target
concentration that are ±25% or better at the 95% confidence level.
The precision at the 95% confidence level for the
1.2.8. Reproducibility Six charcoal tubes were spiked with known amounts of acrylonitrile and analyzed immediately by a chemist unassociated with this procedure. The average recovery was 98% with a standard deviation of 3.4%. (Section 4.8.) 1.3. Advantages
1.3.2. The samples may be analyzed more than once if necessary. 1.3.3. The method is rapid and precise. 1.3.4. The NPD is selective and sensitive. 1.4. Disadvantages
1.4.2. The method has not been field tested. 2. Sampling Procedure
2.1.2. Coconut shell charcoal adsorbent tubes, 7-cm length, 6-mm o.d. and 4-mm i.d. containing a 100-mg front section and a 50-mg back section. For this evaluation, SKC lot 120 charcoal tubes were used. 2.2. Reagents None required 2.3. Technique
2.3.2. Connect the tube to the sampling pump with a short piece of tubing. The 50-mg portion of the charcoal tube is used as a backup section, therefore, air should pass through it after the air has passed through the 100-mg section. 2.3.3. Position the tube vertically near the breathing zone of the worker. 2.3.4. Air being sampled must not pass through any hose or tubing before entering the 100-mg section of charcoal. 2.3.5. Seal the ends of the tubes with plastic caps immediately after sampling and then wrap with OSHA label 21. 2.3.6. Submit at least one blank charcoal tube with each set of samples. Handle the blank tubes in the same manner as the samples (break ends, seal, transport), but do not draw air through the blanks. 2.3.7. Transport the samples and corresponding paperwork to the laboratory for analysis. 2.3.8. Submit bulk samples when necessary. Place bulk samples in glass bottles with Teflon-lined caps and mail in packages which do not contain air samples. 2.4. Breakthrough
2.4.2 Several 5% breakthrough studies were also performed at the ceiling concentration of 10 ppm (21.7 mg/m3) to determine the maximum sampling flow rate that could be used to maximize the volume of air collected in a 15-min sampling period. It was found that 5% breakthrough occurred at an average of 35 min when a flow rate 0.5 L/min was used. (Figure 4.5.2. Ceiling breakthrough studies performed April 1983.) 2.5. Desorption efficiency
2.5.2. The desorption efficiency of the 50-mg portion of charcoal was constant above a loading of 16 µg. This average desorption efficiency was 89%. At loadings lower than 16 µg the desorption efficiency is not constant and additional calculations (Section 3.7.4.) must be performed. (Section 4.6.2.) 2.6. Recommended air volume and sampling rate
2.6.2. The recommended sampling conditions for monitoring ceiling concentrations are a 15-min sample taken at a flow rate of 0.5 L/min. This provides a sample air volume of 7.5 L. (The ceiling PEL for acrylonitrile is 10 ppm.) 2.7. Interferences
2.7.2. It is not known if other chemicals may cause interferences with the sampling procedure. 2.8. Safety precautions
2.8.2. Position the sampling device on the worker so as not to interfere with work or safety. 2.8.3. Observe all safety regulations of the area in which sampling is performed. 3. Analytical Procedure
3.1.2. A GC column capable of separating acrylonitrile from the solvent front, interferences listed, and the internal standard: For this evaluation a 20-ft × 1/8-in. stainless steel column packed with 10% SP-1000 on 80/100 Supelcoport was used. 3.1.3. A method of peak area integration: A Hewlett Packard model 3354 data system was used in the evaluation. 3.1.4. Two-milliliter vials with Teflon-lined caps were used for desorption. 3.2. Reagents
3.2.2. Acrylonitrile, reagent grade. 3.2.3. Internal Standard: Any compound may be used provided it does not adsorb onto charcoal from an acetone solution and it responds with an NPD. For this evaluation, propionitrile, reagent grade, was found suitable. 3.2.4. Hydrogen, GC grade 3.2.5. Air, GC grade. 3.2.6. Helium or nitrogen, GC grade. 3.2.7. Desorbing solution: Acetone containing 0.1 µL/mL propionitrile was used in this evaluation. 3.3. Standard preparation Prepare standards with the desorbing solvent, either acetone alone or acetone containing an internal standard. Standards should be prepared in the range 0.1 µL/mL down to 0.01 µL/mL when sample air volumes are 20 L. Sample concentrations should be bracketed with standards. 3.4. Sample preparation
3.4.2. Dispense 1.0 mL of the desorbing solvent into each vial containing charcoal. 3.4.3. Immediately cap the vials and allow them to desorb for 1 h with intermittent shaking. 3.5. Analysis
Update, April 1983: If problems with tailing peaks and poor separation of acrylonitrile and the internal standard occur with the above conditions, an alternate column which may be used is a 4-ft × 1/8-in. stainless steel column packed with Porapak QS. When this column is used the oven temperature should be 140°C. 3.5.2. An internal standard method is preferable since it corrects for injection size and slight changes in the NPD response. 3.5.3. A calibration curve is determined from the analytical standards by plotting detector response against the analytical standard concentrations (in µg/mL). 3.5.4. Samples are analyzed and the acrylonitrile peak areas are recorded. 3.6. Interferences
3.6.2. Interferences can frequently be alleviated by changing the GC conditions or column. 3.7. Calculations
3.7.2. The concentration for each sample is multiplied by the desorption volume, 1 mL, to get the total mass of acrylonitrile desorbed from the charcoal. This µg value is uncorrected for the blank sample and desorption efficiency. 3.7.3. A blank correction is made to the results in Section 3.7.2., if necessary. 3.7.4. The blank corrected mass of acrylonitrile found in each sample is corrected for incomplete desorption by use of the appropriate option: (The desorption efficiencies (DE) used in this method were obtained using SKC lot 120 charcoal and they should be redetermined when different charcoal is used.) Option I When the mass of acrylonitrile found (Section 3.7.3.) for the 100-mg portion of charcoal is 36 µg or more and for the 50-mg portion of charcoal is 14 µg or more, the DE is constant (89%) and the mass should be divided by 0.89 to make the DE correction. Option II When the mass of acrylonitrile found (Section 3.7.3.) is less than 36 µg for the 100-mg portion of charcoal or less than 14 µg for the 50-mg portion, the desorption efficiencies decrease with decreasing loadings (Table 4.6.1. and 4.6.2.), and the correction for incomplete desorption must be determined with the use of the desorption curve prepared for each portion of charcoal. The desorption curve for each portion of charcoal was prepared by plotting analytical data obtained from spiked samples in the form of "actual µg" versus "µg desorbed". (Figure 4.9.1. and Figure 4.9.2.) The equations of the curves (presented on the figures) may be used to calculate the mass corrected for incomplete desorption. Example:
If the mass of acrylonitrile on either portion of charcoal is so small as to have a corresponding desorption efficiency of less than 75%, these values cannot be defended by this evaluation. 3.7.5. The air concentration (in mg/m3) of acrylonitrile is obtained by adding the mass from both portions of charcoal together and dividing by the air volume in L. The equivalent concentration in ppm at 760 mm Hg and 25°C may be obtained by multiplying the mg/m3 air concentration by the molar volume of an ideal gas, 24.46 L, and dividing by the molecular weight, 53.1. 3.7.6. When confirmation is required it should be obtained by GC/mass spectrometry or another suitable technique. Retention time on one column is not considered proof of identity. 3.8. Safety precautions
3.8.2. Keep volumetrics and vials containing solvents away from sources of high temperature such as detectors and injectors. 3.8.3. Avoid skin contact with solvents. 3.8.4. Wear safety glasses at all times. 4. Backup Data
4.1.2. The detection limit of the overall procedure is 0.51 µg/sample (0.026 mg/m3 or 0.01 ppm). This is the amount of acrylonitrile which when spiked on a charcoal tube will allow recovery of an amount equivalent to the detection limit of the analytical procedure, 0.36 ng/injection. This value, 0.51 µg/sample, was obtained by plotting the µg of acrylonitrile spiked onto charcoal tubes vs. the µg of acrylonitrile recovered. Then using this curve to extrapolate from 0.36 µg recovered to the Y-axis and the values of the µg spiked were read (Figure 4.1.2.). The injection size recommended in the analytical procedure (1 µL) was used for the determination of this detection limit. 4.2. Reliable quantitation limit The reliable quantitation limit is that amount of acrylonitrile which when spiked onto the sampling device will allow recovery of at least 75% and have a precision (±1.96 SD) of ±25% or better. There are two reliable quantitation limits for this method; one for the 100-mg portion of a charcoal tube and another for the 50-mg portion. The value for the 100-mg portion is 13.3 µg and for the 50-mg portion is 5.9 µg. (Figures 4.2.1. and 4.2.2., respectively). This is due to differences in the desorption efficiencies of the different amounts of charcoal. (Figures 4.6.1. and 4.6.2.) The injection size recommended in the analytical procedure (1 µL) was used for these determinations. 4.3. Precision data
4.3.2. The precision of the overall procedure must be ±25% or better at the 95% confidence level for samples collected at the target concentration. The precision at the 95% confidence level for the 15-day storage test is ±12.6%. (Table 4.7., Figure 4.7.2.) This includes an additional ±5% for sampling error. 4.4. Sensitivity The sensitivity is defined to be the slope of the calibration curve. (Table 4.4., Figure 4.4.) The sensitivity is 1159 area counts per µg/mL.
Sensitivity and Precision Data
4.5. Breakthrough
Breakthrough
4.5.2. Breakthrough studies were performed in a similar manner at the ceiling concentration PEL of 10 ppm. Five percent breakthrough occurred at approximately 35 min using a flow rate of 0.5 L/min. (Figure 4.5.2.) 4.6. Desorption efficiencies
Desorption Efficiencies From 100 mg Portions of Charcoal
4.6.2. Desorption efficiencies were performed using the 50-mg portion of charcoal. Again six tubes were spiked at each loading. Three of the tubes for each loading were desorbed with 0.5 mL and the other 3 with 1.0 mL to see if there was any relationship between the ratio of solvent to charcoal. There was no apparent trend with the amount of desorbing solvent added so all the data are presented together in Table 4.6.2. There was a constant desorption efficiency of 89% for loadings of acrylonitrile above 16 µg but at lower loadings the desorption varied. (Table 4.6.2. and Figure 4.6.2.) Results for samples containing less than 16 µg on the 50-mg portion of charcoal must be calculated as described in Section 3.7.4.
Desorption Efficiencies From 50 µg Portions of Charcoal
4.7. Storage data Thirty-six charcoal tube samples were dynamically generated by
sampling an atmosphere at the target concentration with RH of 80%.
Twenty liters of air were drawn through each charcoal tube. Six of the
samples were analyzed immediately after collection. The remaining 30
samples were divided into two 15-sample sets. One set was stored in a
refrigerator
Storage Tests
4.8. Reproducibility Six charcoal tubes were spiked with acrylonitrile solutions. These tubes plus a copy of this procedure were given to a chemist unassociated with this method. The results are presented below.
Reproducibility
Nine samples which had been stored for 29 days at -5°C showed loss and migration of acrylonitrile with loss of precision. These data were not used in this evaluation since the storage period exceeded 15 days.
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5. References
5.2. "NIOSH Manual of Sampling and Analytical Methods". D.G. Taylor (Manual Coordinator). 2nd ed., U.S. DHEW/PHS/CDC/NIOSH, Vol. 3, method S156, 1977. 5.3. Chambers, D.; Acrylonitrile (Organic Method Evaluation Branch, OSHA Laboratory, Salt Lake City, Utah). unpublished 1978. 5.4. Marano, R.S.; Levine, S.P.; Harvey, T.M.; Anal. Chem. 1978, 50, pg. 1948-1950. 5.5. "Documentation of Threshold Limit Values"; 4th ed: American Conference of Governmental Industrial Hygienists: Cincinnati, 1981. 5.6. "IARC Monograph on Some Monomers, Plastics and Synthetic
Elastomers and Acrolein"; International Agency for Research on Cancer:
Switzerland, 1979, vol. 19, pg. 5.7. "General Industry: OSHA Safety and Health Standards (29 CFR 1910)"; U.S. Department of Labor: Washington D.C., 1981, Section 1910.1045, pg. 839.
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