OSHA Salt Lake Technical Center Salt Lake City, UT 84165-0200 1. General Discussion
OSHA has set a time weighted average final rule limit of 20 ppm
for workplace exposure to propylene oxide. (Ref.
5.1.) Based on evidence that propylene oxide is an animal
carcinogen, NIOSH recommends that occupational exposure to propylene
oxide be reduced to the lowest feasible level. (Ref.
5.2.) Because the PEL for ethylene oxide, which is chemically
similar to propylene oxide and is also an animal carcinogen, has
recently been reduced to 1 ppm (Ref.5.3.),
evaluation data was collected at 1 ppm The current methodology used by OSHA to determine propylene oxide
in air is based on the coconut shell charcoal tube procedure
evaluated by NIOSH. (Ref.
5.4.) The concentration range studied was 50 to 200 ppm
Preliminary tests at the Commercially available glass sampling tubes containing a new
1.1.2. Toxic effects (This section is for information only and should not be taken as the basis of OSHA policy.) Propylene oxide is an irritant and a mild depressant of the central nervous system. Excessive exposure may cause irritation of the eyes, nose, throat, and lungs. Contact with the liquid may cause skin or eye irritation or burns. (Ref. 5.5.) NIOSH has recently issued a Current Intelligence Bulletin on the carcinogenic effects of exposure to propylene oxide. Numerous studies are cited that show propylene oxide exposure produces cancer and benign tumors in both rats and mice. They conclude that propylene oxide should be considered a potential occupational carcinogen and worker exposure should be reduced to the lowest feasible levels. (Ref. 5.2.) Currently OSHA has a transitional limit of 100 ppm and a final
rule limit of 20 ppm for 1.1.3. Workplace exposure Propylene oxide is produced by the chlorohydrin process, where propylene is reacted with chlorine, or by the hydroperoxide process, where an organic hydroperoxide is used to epoxidize propylene. The estimated U.S. production of propylene oxide in 1980 was 1,767 million pounds. It is used primarily as an intermediate for the manufacture of polyether polyols in the production of polyurethane foams, and for the manufacture of propylene glycol in the production of unsaturated polyester resins. Small quantities are also used for sterilizing medical equipment and for fumigating foodstuffs. In 1983, NIOSH estimated that 209,000 U.S. workers were potentially exposed to propylene oxide. (Ref. 5.2.) 1.1.4. Physical properties (Ref. 5.5. unless otherwise noted)
The analyte air concentrations throughout this method are based on the recommended sampling and analytical parameters. Air concentrations listed in ppm and ppb are referenced to 25° and 101.3 kPa (760 mmHg).
1.2. Limit defining parameters
The detection limit of the analytical procedure is 24 pg per injection. This is the amount of propylene oxide that will produce a peak with a height approximately 5 times the height of baseline noise. (Section 4.1.) 1.2.2. Detection limit of the overall procedure The detection limit of the overall procedure is 0.415 µg per sample (35 ppb or 83 µg/m3). This is the amount of propylene oxide spiked on an Anasorb 747 adsorbent tube that, upon analysis, produces a peak similar in size to that of the detection limit of the analytical procedure. (Section 4.2.) 1.2.3. Reliable quantitation limit The reliable quantitation limit is 0.415 µg per sample (35 ppb or 83 µg/m3. This is the smallest amount of propylene oxide that can be quantitated within the requirements of a recovery of at least 75% and precision (±1.96 SD) of ±25% or better. (Section 4.3.)
The reliable quantitation limit and detection limits reported in the method are based upon optimization of the GC for the smallest possible amount of analyte. When the target concentration of an analyte is exceptionally higher than these limits, they may not be attainable at the routine operating parameters.
1.2.4. Instrument response to the analyte The instrument response over the concentration ranges of 0.5 to 2
times the 1.2.5. Recovery The recovery of propylene oxide from samples used in
1.2.6. Precision (analytical procedure) The pooled coefficients of variation obtained from replicate
injections of analytical standards at 0.5, 1 and 2 times the target
concentrations are 0.013 and 0.012 at the 1.2.7. Precision (overall procedure) The precisions at the 95% confidence level for the refrigerated
1.2.8. Reproducibility Six samples for each target concentration collected from
controlled test atmospheres and a draft copy of this procedure were
given to a chemist unassociated with this evaluation. The
1.3. Advantage Reduced temperature shipment of samples to the laboratory is not necessary. 2. Sampling Procedure
2.1.2. Samples are collected with solid sorbent sampling tubes
containing Anasorb 747. Each tube consists of two sections of
Anasorb 747 separated by a urethane foam plug. The front section
contains 140 mg and the back section, 70 mg. The sections are held
in place with glass wool plugs in a glass tube 2.2. Reagents None required 2.3. Technique
2.3.2. Connect the sampling tube to the sampling pump with
flexible tubing. It is desirable to utilize sampling tube holders
that have protective covers to shield the employee from the sharp,
jagged end of the sampling tube. position the tube so that sampled
air passes through the 2.3.3. Air being sampled should not pass through any hose or tubing before entering the sampling tube. 2.3.4. To avoid channeling, place the sampling tube vertically in the employee's breathing zone. 2.3.5. After sampling, seal the tubes immediately with plastic caps and wrap lengthwise with OSHA Form 21. 2.3.6. Submit at least one blank sampling tube with each sample set. Blanks should be handled in the same manner as samples, except no air is drawn through them. 2.3.7. Record sample volumes (in liters of air) for each sample. 2.3.8. List any compounds that could be considered potential interferences, especially solvents, that are being used in the sampling area. 2.3.9. Ship any bulk sample(s) in a container separate from the air samples. Sampler capacity is determined by measuring how much air can be
sampled before breakthrough of analyte occurs, i.e., the sampler
capacity is exceeded. Breakthrough studies were performed by
monitoring the effluent from sampling tubes containing only the
2.5. Desorption efficiency
2.5.2. Desorbed samples remain stable for at least 24 h. (Section 4.10.) 2.5.3. Desorption efficiencies should be periodically confirmed because differences may occur due to variations in Anasorb 747, desorption solvent, and operator technique. 2.6. Recommended air volume and sampling rate
2.6.2. For 2.7. Interferences (sampling)
2.7.2. Potential interferences used in the sampling area should be reported to the laboratory with each sample set. 2.8. Safety precautions (sampling)
2.8.2. Wear eye protection when breaking the ends of the Anasorb 747 tubes. 2.8.3. Follow all safety procedures that apply to the work area being sampled. 3. Analytical Procedure
3.1.2. A GC column capable of separating propylene oxide from the
desorption solvent, internal standard and any interferences. A thick
film, 3.1.3. An electronic integrator or some other suitable means of measuring peak areas or heights. A Waters 860 Networking Computer System was used in this evaluation. 3.1.4. Two-milliliter vials with 3.1.5. A dispenser capable of delivering 1.0 mL of desorption
solvent to prepare standards and samples. If a dispenser is not
available, a 3.2. Reagents
3.2.2. Carbon disulfide, chromatographic grade. Omnisolv, glass distilled carbon disulfide from EM Science was used in this evaluation. 3.2.3. A suitable internal standard, reagent grade. Benzene was used in this evaluation. 3.2.4. The desorption solvent consists of carbon disulfide containing an internal standard at a concentration of 25 µL/L. 3.2.5. GC grade nitrogen, air, and hydrogen. 3.3. Standard preparation
3.3.2. Bracket sample concentrations with working standard concentrations. If samples fall outside of the concentration range of prepared standards, prepare and analyze additional standards to ascertain the linearity of response. 3.4. Sample preparation
3.4.2. Add 1.0 mL of desorption solvent to each vial using the same dispenser as used for preparation of standards. 3.4.3. Immediately cap the vials and shake them periodically for about 10 min before analysis. 3.5. Analysis
3.5.2. Peak areas (or heights) are measured by an integrator or other suitable means. 3.5.3. An internal standard (ISTD) calibration method is used.
Calibration curves are prepared by plotting micrograms of propylene
oxide per sample versus 3.6. Interferences (analytical)
3.6.2. GC parameters (i.e. column and column temperature) may be changed to possibly circumvent interferences. 3.6.3. Retention time on a single column is not considered proof of chemical identity. Confirmation should be performed by GC/mass spectrometry or another suitable technique. 3.7. Calculations The propylene oxide concentration for samples is obtained from the
calibration curve in terms of micrograms per sample, uncorrected for
desorption efficiency. The air concentration is calculated using the
following formulae. The back
3.8. Safety precautions (analytical)
3.8.2. Restrict the use of all chemicals to a fume hood then possible. 3.8.3. Wear safety glasses and a lab coat at all times while in the lab area. 4. Backup Data
The injection size listed in the analytical procedure (1.0 µL with a 17:1 split) was used in the determination of the detection limit of the analytical procedure. The detection limit of 24 pg was determined by making injections of a 415 pg/µL standard. This amount was judged to produce a peak with a height approximately 5 times the baseline noise. A chromatogram of such an injection is shown in Figure 4.1. 4.2. Detection limit of the overall procedure Six samples were prepared by injecting 0.415 µg (5.0 µL of a 0.083
µg/µL standard) of propylene oxide into the
4.3. Reliable quantitation limit The reliable quantitation limit was determined by analyzing Anasorb
747 tubes that had been spiked with a loading equivalent to the
detection limit of the overall procedure. Samples were prepared by
injecting 0.415 µg (5.0 µL of a 0.083 µg/L standard) of propylene
oxide into the
4.4. Instrument response to the analyte The instrument response to the analyte over the range of 0.5 to 2
times each target concentration was determined from multiple
injections of analytical standards. These data are given in Tables
4.4.1. and 4.4.2.
and Figures 4.4.1.
and 4.4.2.
The response is linear with slopes (in
4.5. Storage test Thirty-six samples were generated at each target concentration by
sampling from atmospheres that were at ambient temperature and
approximately 80% relative humidity. Samples were collected for 50 min
at 0.1 L/min (5-L samples). For each set of 36 samples for each target
concentration, six samples were analyzed immediately after generation,
fifteen were stored in a refrigerator at 0° and fifteen were stored in
a closed drawer at ambient temperatures of
4.6. Precision (analytical Procedure) The precision of tide analytical procedure is the pooled coefficient of variation determined from replicate injections of standards. The precision of the analytical Procedure for each target concentration is given in Tables 4.6.1. and 4.6.2. These tables are based on the data Presented in Section 4.4.
4.7. Precision (overall procedure) The precision of the overall procedure is determined from the storage data. The determination of the standard error of estimate (SEE) for a regression line plotted through the graphed storage data allows the inclusion of storage time as one of the factors affecting overall precision. The SEE is similar to the standard deviation, except it is a measure of dispersion of data about a regression line instead of about a mean. It is determined with the following equation:
An additional 5% for pump error is added to the SEE by the addition
of variances. The SEEs are 5.7% and 6.5% at the 4.8. Reproducibility Six samples collected for each target concentration from controlled
test atmospheres (at about 80% R.H.,
4.9. Desorption efficiency The desorption efficiency over the range of 0.5 to 2 times each target concentration was determined by injecting microliter amounts of stock standards into the front section of Anasorb 747 tubes.
4.10. Stability of desorbed samples The stability of desorbed samples was checked by reanalyzing the target concentration samples from Section 4.9. one day later using fresh standards. The sample vials were resealed with new septa after the original analyses and were allowed to stand at room temperature until reanalyzed.
4.11. Chromatograms Chromatograms at each target concentration are shown in Figures 4.11.1.
and 4.11.2.
The chromatograms are from injections of standards equivalent to
![]() Figure 4.1. Detection limit chromatogram. Key: (1) propylene oxide (2) benzene.
![]() Figure 4.4.1. Instrument response to propylene oxide over the 0.5 to 2 times the TC-1 range.
![]() Figure 4.4.2. Instrument response to propylene oxide over the 0.5 to 2 times the TC-20 range.
![]() Figure 4.5.1.1. TC-1 refrigerated storage samples.
![]() Figure 4.5.1.2. TC-1 ambient storage samples.
![]() Figure 4.5.2.1. TC-20 refrigerated storage samples.
![]() Figure 4.5.2.2. TC-20 ambient storage samples.
![]() Figure 4.11.1. Chromatogram of a standard at the TC-1 target concentration. Key: (1) propylene oxide (2) benzene.
![]() Figure 4.11.2. Chromatogram of a standard at the TC-20 target concentration. Key: (1) propylene oxide (2) benzene. 5. References
5.2. "NIOSH Current Intelligence Bulletin 51:
Carcinogenic Effects of Exposure to Propylene Oxide", U.S. Department
of Health and Human Services, Public Health Service, Centers for
Disease Control, National Institute for Occupational Safety and
Health, Publications Dissemination, DSDTT; Cincinnati, OH, 1989, Publ.
No. 5.3. "Code of Federal Regulations", 29 CFR 1910.1047, Ethylene Oxide, U.S. Government Printing Office, Washington, DC, 1990. 5.4."NIOSH Manual of Analytical Methods", 3rd ed. Vol. 2; U.S. Department of Health and Human Services, Public Health Service, Centers for Disease Control, National Institute for Occupational Safety and Health, Division of Physical Sciences and Engineering; Cincinnati, OH, 1985, Method 1612, DHHS (NIOSH). 5.5. "Occupational Health Guidelines for Chemical
Hazards", NIOSH/OSHA, Jan. 1981, DHHS (NIOSH) Publ. No.
5.6. "Registry of Toxic Effects of Chemical
Substances", 5.7. Miller, J. C.; Miller, J. N. "Statistics for
Analytical Chemistry", Ellis Horwood Limited: Chichester, England,
1984, p
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