METAL AND METALLOID PARTICULATES IN WORKPLACE ATMOSPHERES (ICP ANALYSIS)
Method Number: |
ID-125G |
Matrix: |
Air, Wipe, or Bulk |
OSHA Permissible Exposure Limits: |
Permissible Exposure Limits (PELs) are
listed in Table 1 for elements commonly
found in industrial environments. This
method has the capability of sampling and
analyzing more than these elements, the
number being limited by instrumental
capability, as well as digestion
solubility and stability. |
Collection Procedure: |
A calibrated personal sampling pump is
used to draw a known volume of air
through a mixed-cellulose ester membrane
filter contained in a styrene cassette. |
Minimum Recommended Air Volumes: Time Weighted Average Samples Short-Term Exposure Limit Samples Ceiling Samples |
480 L 30 L* 10 L** |
Recommended Sampling Rate: |
2 L/min |
Analytical Procedure: |
Filters are digested with sulfuric acid
and hydrogen peroxide. Dissolution of
the elements is facilitated by addition
of hydrochloric acid. Analysis is
performed using Inductively Coupled Argon
Plasma-Atomic Emission Spectroscopy
(ICAP-AES). |
Detection Limits: |
See Table 2 |
Validation Level: |
See Table 3 |
Precision and Accuracy: |
See Table 3 |
Method Classification: |
Validated analytical method |
Chemist: |
Jerry Septon |
Date (Date Revised): |
November, 1988 (April, 1991) |
* |
Take 60-L samples when evaluating STEL exposures to beryllium. |
** |
The analytical sensitivity of a specific analyte may dictate using a larger air volume. |
|
Commercial manufacturers and products mentioned in this method are for descriptive use only and do not constitute endorsements by USDOL-OSHA. Similar products from other sources can be substituted.
Division of Physical Measurements and Inorganic Analyses OSHA Technical Center Salt Lake City, Utah
1. Introduction
1.1. Scope
1.1.1. This method describes the collection and subsequent
analysis of airborne metal and metalloid particulate by
Inductively Coupled Argon Plasma-Atomic Emission
Spectroscopy (ICAP-AES).
1.1.2. This method provides rapid simultaneous analysis and data
reduction for a wide range of elements, eliminating the
necessity of separate analyses by conventional atomic
absorption techniques.
1.1.3. This method was validated for 13 elements (Be, Cd, Co, Cr,
Cu, Fe, Mn, Mo, Ni, Pb, Sb, V, and Zn). A total of 20 to
21 elements are analyzed, but 8 of these are determined
semi-quantitatively only [Ag, Al, As, Ca, Mg, Se, Si, and
Sn (dependent on instrument, Te replaces Si for one
instrument]. Other elements can be added to or subtracted
from the method. The capability for expanding the
analysis to other elements is mainly dependent on
laboratory instrumentation and element solubility and
stability in the acid matrix used for digestion.
1.1.4. The method is compatible with determining exposures to
arsenic in industrial environments. The sample is
collected, prepared and screened for arsenic using this
method. A portion of the sample is resubmitted and
analyzed using the discussed technique (Heated Graphite
Atomizer with Zeeman/L'vov Platform) in OSHA Method No.
ID-105 (8.1.).
1.2. History
1.2.1. Previous to the introduction of ICAP-AES, samples
containing metallic particulates were digested in a
variety of ways and analyzed by Atomic Absorption
Spectroscopy (AAS) at the OSHA Analytical Laboratory.
1.2.2. A first generation plasma source and spectrometer
(Jarrell-Ash Model 975 Atomcomp) was then used by the OSHA
Analytical Laboratory. The analytical procedure for this
instrument is described in OSHA Method No. ID-125 (8.2.).
1.2.3. Procurement of new inductively coupled plasma (ICP)
instruments, computers, and software allowed samples to be
determined using later technology. This technology
includes more sophisticated computer systems for data
reduction and instrument control.
1.2.4. Currently, three different ICP instruments at the OSHA
Salt Lake Technical Center (OSHA-SLTC) are used to apply
this method:
Jobin-Yvon (JY) Model 32 (Instruments SA, Edison, NJ)
Jarrell-Ash Model 975 Atomcomp* (Thermo Jarrell-Ash Corp., Franklin, MA)
Applied Research Lab. (ARL) Model 3560 (ARL, Sunland, CA)
These instruments are further referred to as ICP1, ICP2,
or ICP3, respectively.
The Jarrell-Ash system was upgraded with a new computer,
generator, and software in 1989.
This method is applicable to any simultaneous
spectrometer. This method was validated using ICP1 and
the data is presented in a backup report (8.3.). An
additional evaluation was performed using ICP3 (8.4.).
2. Detection Limits and Working Ranges (8.3.)
Note: |
This method was evaluated before changes to OSHA PELs occurred in
January, 1989. The evaluation was based on the Transitional PELs
listed in Table 1 and also found in reference 8.5. The method
should be applicable to the Final Rule PELs listed in Table 1 and
found in reference 8.6. |
2.1. OSHA Permissible Exposure Limits (PELs) (8.6.) for the elements
screened and validated are listed in Table 1. Detection limits
and working ranges are in Table 2. All reported detection limits
were calculated for 50-mL solution volumes.
2.2. The optimum working range for each element listed in Table 2
extends several orders of magnitude above each detection limit.
3. Method Performance (8.3.)
3.1. The precision and accuracy data for the 13 validated elements
using ICP1 are listed in Table 3. These values are based on six
samples at each concentration level tested. Solutions of the 13
elements were spiked on mixed-cellulose ester filters. These
samples were then digested and analyzed using procedures mentioned
in this method and in reference 8.3.
3.2. Nine of the thirteen elements reported in Table 3 were spiked at
0.5, 1, and 2 times the PEL*, assuming a 120-L air volume
(*Transitional PELs). Spikes for manganese were calculated
assuming a 30-L air volume. Approximately 200-L air volumes were
assumed for Pb, Ni, and Sb.
3.3. The analytical error (AE) at 95% confidence for each element
listed in Table 3 was calculated as:
±AE% = 100 × [|Mean Bias| + 2(CV)]
Analytical errors for all elements tested were within ±25%; the
greatest value was ±18.1% for V. This element was validated near
it's detection limit.
4. Interferences (8.7.)
High temperatures present in the plasma (5,000 to 8,000°C)
minimize most chemical and matrix interferences. Interferences do
exist, however, and can be categorized as follows:
4.1. Physical interferences such as nebulization and transport effects
are influences that determine the rate and particle size in which
analytes are delivered to the plasma. These effects are minimized
by matching the acid concentrations of samples and standards.
4.2. Chemical interferences are characterized by molecular compound
formation, ionization effects, and solute volatilization effects.
These effects are not severe in ICP analysis and are minimized by
matrix matching and careful selection of operating conditions such
as: incident plasma source power, sample uptake rate and plasma
observation height.
4.3. Spectral interferences include:
- Unresolved overlap of molecular band spectra.
- Overlap of a spectral line from another element.
- Background from continuous or recombination phenomena.
- Background from stray light.
4.4. The first effect (a) can be minimized by a careful selection of
wavelengths for the reported elements (see Table 4 - three
different instruments and their wavelengths are listed). The
other types of spectral interferences (spectral overlap and
elevated background) are minimized by software which performs
interelement corrections. This software assumes a linear
relationship between the analyte and interference within the
working range limits. A spectral interference correction equation
typically used by ICP manufacturers is:
Corrected Concn = Calculated Concn - Ai × CPi
Where:
Ai |
= |
Correction factor |
CPi |
= |
Concentration of the interfering element |
Samples having analyte concentrations above the working range
limits should be diluted into range; interelement corrections may
not be accurate above the working range. Experimentally
determined interelement corrections for the validated elements are
listed in reference 8.3.
4.5. If necessary, supplemental background correction can be performed
with additional software supplied by the instrument manufacturer.
5. Sampling
5.1. Equipment
5.1.1. Mixed cellulose ester (MCE) filters (0.8-µm pore size),
cellulose backup pads, and cassettes, 37-mm diameter, part
no. MAWP 037 AO (Millipore Corp., Bedford, MA).
Cassettes, filters (MCE) and backup pads of 25-mm diameter
can also be used.
5.1.2. Gel bands (Omega Specialty Instrument Co., Chelmsford, MA)
for sealing cassettes.
5.1.3. Sampling pumps capable of sampling at 2 L/min.
5.1.4. Assorted flexible tubing.
5.1.5. Stopwatch and bubble tube or meter for pump calibration.
5.1.6. Scintillation vials, 20-mL, part no. 74515 or 58515,
(Kimble, Div. of Owens-Illinois Inc., Toledo, OH) with
polypropylene or Teflon cap liners. If possible, submit
bulk or wipe samples in these vials for ICP analysis.
5.1.7. Smear tabs, part no. 225-24 (SKC Inc., Eighty Four, PA),
or Whatman no. 41 or no. 42 filters (Whatman LabSales
Inc. , Hillsboro, OR) for wipe sampling.
5.1.8. Gloves, disposable (for wipe sampling).
5.2. Sampling Procedure - Air Samples
Welding fumes can be characterized using this method. Collect
samples on pre-weighed 37-mm polyvinyl chloride (PVC) filters at
2 L/min flow rate. Conduct the welding fume sampling with the
filter cassette located inside the welding helmet (8.8.). If the
free-space inside the hood precludes the use of 37-mm diameter
cassettes and filters, 25-mm sampling assemblies with pre-weighed
PVC filters can be used.
Desiccate and post-weigh each sample and then calculate total
welding fume exposure:
net weight in µg air volume in liters |
= mg/m3 |
and determine compliance with the 5 mg/m3 PEL for welding fumes.
Submit the samples to the laboratory for welding fume/ICP analysis
to further characterize the samples.
5.2.1. Place a MCE filter and a cellulose backup pad in each two-
or three-piece cassette. Seal each cassette with a gel
band.
5.2.2. Calibrate each personal sampling pump with a prepared
cassette in-line to approximately 2 L/min flow rate.
5.2.3. Attach prepared cassettes to calibrated sampling pumps
(the backup pad should face the pump) and place in
appropriate positions on the employee or workplace area.
Collect the samples at about 2 L/min flow rates. Minimum
sampling times recommended are:
Time Weighted Average Samples |
240 min |
Short-Term Exposure Limit Samples |
15 min* |
Ceiling Samples |
5 min |
The analytical sensitivity of a specific analyte may
dictate using a larger sampling sampling time.
* |
When determining compliance with the STEL for beryllium, take 30-min samples. |
Note: |
If soluble compounds (i.e. Cr2+, Cr3+, soluble
salts of Al, Fe, Mo, Ni, ZnCl2, etc.) are suspected to be
present in the sampled air, take separate samples.
Request analysis for the specific compound(s). These
samples are analyzed using OSHA Method No. ID-121 and not
by this method. |
5.2.4. If the filter becomes overloaded while sampling, another
filter cassette should be prepared. Consecutive samples
using shorter sampling periods should be taken if
overloading occurs.
5.2.5. Place plastic end caps on each cassette after sampling.
5.2.6. Attach an OSHA-21 seal around each cassette in such a way
as to secure the end caps.
5.3. Sampling Procedure - Wipe Samples
5.3.1. Wear clean, impervious, disposable gloves when taking each
wipe sample to prevent sample contamination.
5.3.2. Moisten the wipe filters with deionized water prior to
use.
5.3.3. If possible, wipe a surface area covering 100 cm2.
5.3.4. Fold the wipe sample with the exposed side in.
5.3.5. Transfer the wipe sample into a 20-mL scintillation vial
and seal with vinyl or electrical tape. Securely wrap an
OSHA-21 seal length-wise from vial top to bottom.
5.4. Sampling Procedure - Bulk Samples
In order of laboratory preference, bulk samples may be one of the
following:
- a high-volume filter sample,
- a representative settled dust (i.e. rafter) sample,
- a sample of the bulk material in the workplace.
Transfer the bulk material into a 20-mL scintillation vial and
seal with vinyl or electrical tape. Securely wrap an OSHA-21 seal
length-wise from vial top to bottom.
5.5. Shipment
When other compounds or elements are known or suspected to be
present in the sampled air, such information should be transmitted
with the sample(s) to the laboratory.
5.5.1. Submit at least one blank sample with each set of air or
wipe samples. Blank filter samples should be handled in
the same manner as other samples, except no air is drawn
through the blank.
5.5.2. Send the samples to the laboratory with the OSHA 91A
paperwork requesting ICP analysis. If arsenic is also
suspected request ICP analysis/arsenic.
5.5.3. Bulk samples should be shipped separately from air
samples. They should be accompanied by Material Safety
Data Sheets if available. Check current shipping
restrictions and ship to the laboratory by the appropriate
method.
6. Analysis
6.1. Safety Precautions
6.1.1. Prepare 1:1 H2SO4 in DI H2O cautiously.
- Use a 1- or 2-L thick-walled, break- and heat-resistant bottle.
- Wear thick rubber gloves, plastic apron, labcoat, and face shield.
- Add 500 mL DI H2O to the bottle.
- Place the bottle over the drain in a sink which has a slot vent to provide ventilation. Begin running cold tap water over the side of the bottle, being careful not to get any tap water in the bottle. Let the level of water rise in the sink to provide cooling of the bottle.
- Carefully and slowly begin adding 500 mL concentrated H2SO4 to the DI H2O. Add a small quantity, swirl to mix, and allow contents to cool. Do NOT allow boiling of solution within the container.
- After the acid has been added, loosely cap the bottle and allow it to remain in the sink with the water running for at least 15 min. Allow the solution to cool to room temperature.
- A thick-walled beaker, Teflon-coated stirring bar, electronic stirrer and a ventilation hood can also be used to prepare 1:1 H2SO4 if precautions are taken to prevent solution overheating and splattering.
6.1.2. Digest all samples within a suitable exhaust hood.
6.1.3. To prevent splattering, add H2O2 (30%) to beakers in 2- to
3-drop groups.
6.1.4. Perchloric acid added to organic substances can produce
fires and/or explosions. If HClO4 solutions darken in
color while heating, immediately remove beakers from the
hotplate and carefully add a small amount of HNO3. Only
use HClO4 in exhaust hoods designed and reserved for HClO4
use.
6.1.5. Do not directly view the plasma.
6.1.6. Do not override the rf generator or torch box safety
interlocks.
6.2. Equipment
6.2.1. Inductively coupled argon plasma/atomic emission
direct-reading spectrometer, cooling unit for torch
assembly, computer, and radio-frequency (rf) generator.
6.2.2. Nebulizer.
6.2.3. Automatic sampler.
6.2.4. Peristaltic pumps (optional). Use one pump for automatic
sampler rinse. Use the other pump for sample introduction
into the nebulizer.
6.2.5. Mass Flow Controller (optional). Use the controller to
regulate nebulizer argon flow and sample uptake rate.
6.2.6. Borosilicate glass Phillips beakers, 125- and 250-mL.
6.2.7. Borosilicate glass volumetric flasks, 25-, 50-, 100-,
250-mL, and 1- or 2-L. Use the larger flasks for standard
preparation.
6.2.8. Thick walled, 1- or 2-L heat- and break-resistant bottle.
6.2.9. Mixed cellulose ester filters (0.45-µm pore size) and a
filtering apparatus. Use this system to remove any
insoluble particulates from sample solutions.
6.2.10. Hot plate capable of reaching 300°C.
6.2.11. Volumetric pipets, glass of various sizes.
6.2.12. Analytical balance (0.01 mg).
6.3. Reagents (reagent grade or better)
6.3.1. Deionized water (DI H2O).
6.3.2. Concentrated sulfuric (H2SO4), hydrochloric (HCl), nitric
(HNO3), and perchloric (HClO4) acids.
6.3.3. Prepare 1:1 H2SO4 (V/V) solutions as described in Section 6.1.1.
6.3.4. Sample dilution solution or reagent blank
(8% HCl/4% H2SO4):
In an exhaust hood, slowly and carefully add 40 mL
concentrated H2SO4 to approximately 500 mL of DI H2O
contained in a thick-walled, heat- and break-resistant
bottle. Gently stir and allow the solution to cool to
room temperature. Slowly and carefully add 80 mL
conc. HCl, allow to cool, and dilute to 1 L with DI H2O.
6.3.5. Stock solutions of 1,000 µg/mL for standard preparation of
the various elements.
6.3.6. Hydrogen peroxide, (H2O2), 30%.
Note: |
Some manufacturers use organotin compounds to stabilize H2O2.
Since Sn is one of the elements screened, use H2O2
that does not contain this type of stabilizer. |
6.3.7. Argon - quality as specified by the ICP manufacturer.
6.4. Standard Preparation
Prepare multielement working and control standard solutions (see
Table 4 and Table 5 for examples of combinations) using 1,000 or
10,000 µg/mL stock solutions. A control standard is a mixture of
elements whose concentrations are within their respective
analytical linear ranges and is used to monitor instrumental
performance. Whenever possible, prepare the control standard from
different stock solutions than those used for calibration
standards. The control standard should contain elements and
concentrations reflecting what is expected in the majority of the
samples, or problem elements.
The final acid concentration of the working and control
standards is 8% HCl/4% H2SO4. These standards should be stable
for at least 6 months.
6.5. Sample Preparation
The final acid concentration for the different sample matrices
should be 8% HCl/4% H2SO4. All of the elements validated are
soluble when using the following acid digestion procedures. Other
elements not included in the validated element list (Table 3)
should be evaluated for solubility and stability before using
these procedures.
Note: |
Requests for analysis of compounds which have a PEL that
specifically addresses the soluble fraction (i.e. Fe, Ni, Mo,
etc.) are analyzed using OSHA Method No. ID-121 and not by this
method. |
Filters, backup pads, wipes, and bulks are prepared by the
following procedures:
6.5.1. Mixed-cellulose ester (MCE) membrane filters
- Clean the insides of the 125-mL Phillips beakers by
refluxing 1:1 HNO3 using a hot plate in a ventilated
hood. Carefully pour the used 1:1 HNO3 into an
appropriate labeled container. Allow beakers to
cool, then rinse several times with DI H2O and allow
to dry. Using forceps, place sample filters in
separate labeled and washed beakers (If the backup
pad appears contaminated, see Section 6.5.2. below).
- For samples with air volumes > 400 L:
Add 4 mL of 1:1 H2SO4 to each beaker containing the
filter sample.
For samples with air volumes < 400 L:
Add 2 mL of 1:1 H2SO4.
- To facilitate the digestion, allow the filters to sit
at least an hour in the 1:1 H2SO4. Add several
drops of H2O2 (30%) to each beaker before placing it
on the hotplate.
- Heat the beakers on a hot plate for approximately
10 min. The solutions should turn brown.
- Cautiously add H2O2 in 2- to 3-drop groups until each
solution becomes clear, colorless, or slightly yellow
(the color is dependent on the concentration and type
of analyte present).
- Heat several more minutes until dense, white fumes of
SO3 just become evident. Remove the beakers from the
hotplate and allow to cool.
- Slowly and carefully add the following amount of
concentrated HCl (CAUTION: SPLATTERING MAY OCCUR IF
THE HCl IS ADDED TOO RAPIDLY OR THE H2SO4 SOLUTION IS
STILL HOT):
Acid Volume
|
|
Air Volume
|
2 mL |
|
< 400 L |
4 mL |
|
> 400 L |
- Rinse the sides of the beakers with DI H2O and return
the beakers to the hotplate. Heat the beakers until
near boiling to promote solubilization of all
elements present. Remove the beakers from the
hotplate and allow to cool.
- Quantitatively transfer the solutions into volumetric
flasks using DI H2O. For samples having air volumes
> 400 L, dilute to 50 mL; volumes < 400 L, dilute to
25 mL.
6.5.2. Backup Pads
- If the backup pad has been contaminated during
collection, digest the pad along with the filter.
Also, separately digest and analyze the blank filter
with a clean backup pad.
- Place each contaminated backup pad and corresponding
filter into individual beakers. Allow to sit at least
an hour in the appropriate amount of 1:1 H2SO4
(Section 6.5.1., Step 2). Add 10 mL of concentrated
HNO3 and proceed as in Section 6.5.1., Step 3 above.
6.5.3. Wipe or Polyvinyl Chloride (PVC) Filter Samples
Polyvinyl chloride filters are not routinely used for
sample collection and analysis by ICP. The industrial
hygienist may sample for gravimetric determinations of
total dust or total welding fumes using PVC filters and
also submit these samples for ICP analysis. If perchloric
acid is used to digest the PVC filters, confirmation of
arsenic content can not be performed using OSHA method no.
ID-105 (8.1.). Extract the particulate on the PVC filter
using only H2SO4, HCl, and H2O2 if arsenic is of interest.
- Reflux 1:1 HNO3 in 250-mL (for wipes) or 125-mL (for
PVC filters) Phillips beakers, empty and allow to
cool. Rinse the beakers several times with DI H2O
and allow to dry.
- Place each filter or wipe in a separate washed
beaker.
- Add the appropriate amount of 1:1 H2SO4 as listed
below:
Acid Volume*
|
|
Sample Type
|
8 mL |
|
Wipe |
4 mL |
|
PVC filter (> 400 L Air Volume) |
2 mL |
|
PVC filter (< 400 L Air Volume) |
* Concentrated HCl or 1:1 H2SO4
- Add 10 mL concentrated HNO3 to each beaker. Place
the beakers on the hotplate.
- Add H2O2 in 2- to 3-drop groups. PVC filters and
wipes require more H2O2 for digestion than MCE
filters.
- If HClO4 digestion precautions are followed (Section
6.1.4.), 1 to 2 mL of HClO4 can also be used to
complete digestion. Do not add HClO4 if arsenic
analysis is requested or suspected to be present.
The samples can not be further evaluated for arsenic
content using OSHA method no. ID-105 if HClO4 is
used. The PVC filter will not completely digest if
HClO4 is not added; therefore, thoroughly rinse the
filter residue with DI H2O during quantitative
transfer of the sample solution.
- Allow digested samples to cool and carefully add the
same volume of concentrated HCl as the 1:1 H2SO4 used
in Section 6.5.3., Step 3. above.
- Rinse the sides of the beaker with DI H2O and then
heat to near boiling.
- After beakers have cooled to room temperature, dilute
digested wipe solutions to 100 mL. Dilute PVC filter
solutions to final volumes as stated in Section
6.5.1., Step 9.
6.5.4. Bulks
- Review any available material safety data sheets to
determine safe bulk handling. The safety data may
also offer a clue as to the aliquot amount needed for
adequate detection of the element(s) of interest.
- Measure by volume or weight an appropriate aliquot of
any liquid bulk sample. Weigh the appropriate amount
of any solid bulk sample. Weigh an aliquot of any
paint bulk by placing a small amount on a MCE filter,
allow to air dry then take the dry weight.
Note: |
Aliquot amounts of bulks are dependent on the
analytical sensitivity, detection limit, and
solubility of the material used. If uncertain, a 20-
to 50-mg aliquot of a solid material can be taken as
a starting point. Make sure the aliquot taken is
representative of the entire bulk sample. If needed,
use a mortar and pestle to grind any nonhomogeneous
particulate bulk samples in an exhaust hood. |
After measuring, transfer the aliquot to an acid-washed 250-mL Phillips beaker.
- Add 20 mL of 1:1 H2SO4 and digest on a hotplate.
Hydrogen peroxide (dropwise) and a few mLs of HNO3
can be carefully added to break up the matrix.
Caution: |
Do not add the HNO3 to wet bulk materials containing
organic solvents. Significant reactions could occur. |
- Remove the beaker from the hotplate and allow to
cool. Carefully add 20 mL of concentrated HCl and
then heat the solution to near boiling.
- Allow to cool and quantitatively transfer to a 250-mL
volumetric flask. Dilute to volume with DI H2O.
6.5.5. Air, wipe, and bulk samples: If particulates are present
in any of the sample solutions, filter this solution
through a MCE filter (0.45-µm pore size) and then
re-digest the particulate and filter. Save the filtrates
for analysis.
6.6. Instrument Startup and Calibration
Follow the manufacturer's instructions for instrument start-up and
calibration. An example of ICP operating parameters is shown
below. These settings will vary from instrument to instrument:
Gas Used |
Argon |
|
Gas Flow (Rotameter settings) |
Plasma Nebulizer Auxiliary Plasma |
12 - 16 L/min * 0.14 - 0.18 L/min |
RF Power |
Incident Reflected |
1.1 kW < 5 W |
Observation Height |
Plasma |
15 mm above work coil |
Integration Time |
Peak Signal |
3 to 10 s |
Wash Time |
Automatic Sampler Without Automatic Sampler |
60 s 10 s |
Number Of Exposures |
Standards & Samples |
2 to 10 |
Nebulizer* |
Solution Uptake Rate Pressure |
0.8 - 1.6 mL/min ~30 psig |
Mass Flow Controller |
Flow Rate Range |
varies* |
* This flow will vary depending on the type of nebulizer in use. |
6.6.1. Profile the instrument before beginning the calibration
and analysis. Follow the Standard Operating Procedure
(SOP) (8.9.) or manufacturer's instructions for computer
initialization and profiling.
6.6.2. Obtain a two-point calibration curve by nebulizing the
working standards into the plasma and measuring atomic
emission intensities. For most instruments, a first-order
linear fit of the data is computer calculated and slope
and intercept coefficients are obtained. Perform
calibrations by following the instrument manufacturer's
guidelines.
6.7. Analytical Procedure
For more details regarding analytical procedures, refer to the
instrument manufacturer's software manual(s) or the SOP (8.9.).
6.7.1. If necessary, determine detection limits using the
manufacturer's software (if available). These limits
normally do not significantly change during short time
spans. A general rule is to recalculate detection limits
when an integral component (nebulizer, torch, mass flow
controller, etc.) of the ICP has been replaced or
adjusted. A typical calculation of detection limit (DL)
is shown:
DL = |
(K × SDI × C) (I - Io) |
× S |
Where:
S |
= |
Solution volume in mL |
K |
= |
Degree of confidence (sigma value)* |
SDI |
= |
Standard deviation of reagent blank intensity (Io.) |
C |
= |
Concentration of the calibration standard in µg/mL |
I |
= |
Total intensity of standard containing concentration C |
Io |
= |
Background intensity (reagent blank) |
* In most cases, K=2 or 3 for qualitative and K=10 for quantitative determinations.
6.7.2. Analysis using an automatic sampler is described below:
- Fill automatic sample vials to the minimum sample
volume for one analysis and a potential rerun.
- Load the automatic sampler with labeled standard and
sample vials. A multielement working standard should
be analyzed after every 5 to 6 samples. A control
standard should be occasionally analyzed to ensure
proper instrument operation. If an element or
elements contained in the control standard are not
within specification (a general rule is to use a
value less than ±10 to 15% of the known
concentration), the analyst should recalibrate before
proceeding with the analysis.
- Aspirate each sample or standard for approximately
1 min prior to initiating the exposure cycle. This
ensures equilibration in the plasma and minimizes
carry-over effects.
- Dilute and reanalyze any samples containing elements
(both screened and validated) exceeding the working
range (Table 2). Interelement corrections may not be
accurate above the working range. Prepare the
dilutions by pipetting an appropriate aliquot from
the original solution and dilute with 8% HCl/4%
H2SO4.
- Based on the calibration curve initially obtained,
convert the sample intensities to concentrations.
Then, using the air volume, solution volume, dilution
factor and sample weight, calculate the concentration
for each element analyzed as mg/m3 (air samples),
total micrograms (wipes), or percentage of total
weight (bulks) using the equations shown below.
6.8. Calculations
6.8.1. Total amount of analyte in the sample:
µg A = (µg/mL A) × (mL S) × (DF) |
(1) |
Where:
µg A |
= |
Total µg of analyte in the sample |
µg/mL A |
= |
Measured concentration of analyte in sample
solution (derived from calibration curve) |
mL S |
= |
total volume of the solution analyzed |
DF |
= |
amount of dilution applied to an aliquot of
the original solution (ratio of final
volume divided by the aliquot volume) |
6.8.2. The blank value, if any, is subtracted from each sample:
Where:
µgc A |
= |
µg of analyte, blank corrected |
µgb A |
= |
µg of analyte in blank |
6.8.3. For air samples, the concentration of analyte in the
sample is expressed in mg analyte per cubic meter for each
element or compound analyzed:
mg A/m3 = |
(µgc A) × (GF) air volume, L |
|
(3) |
Where:
GF = Gravimetric Factor
For those elements having a PEL listed as an oxide, the
gravimetric factors for the validated elements are:
1.4298 for Fe2O3 1.2447 for ZnO 1.7852 for V2O5
6.8.4. Convert bulk sample analytes to % composition using:
analyte % (w/w) = |
(µgc A) (100%) (sample weight) (1,000 µg/mg) |
|
(4) |
Where:
µgc A |
= |
analyte amount (µg) |
Sample wt |
= |
aliquot (in mg) of bulk taken in Section 6.5.4. |
7. Reporting Results
7.1. Air sample results are reported as mg/m3. Results for analytes
having a PEL as an oxide are reported as mg/m3 of the oxide.
7.2. Wipe sample concentrations are calculated and reported as total
micrograms for each element.
7.3. Bulk sample results are calculated and reported as elemental
percent by weight (or volume if liquid aliquots were used). Due
to differences in sample matrices between bulks and standards,
bulk results are approximate for each element determined.
7.4. Determinations of the screened elements or compounds are not
routinely reported. Spectral interference corrections for these
analytes are not included and validations have not been performed.
If a sample has a screened analyte over the PEL, the analyst
should contact her/his supervisor. Additional sampling, or if
possible, additional analysis of the original sample should be
performed to quantitate the potential overexposure.
8. References
8.1. Occupational Safety and Health Administration Technical Center:
Arsenic in Workplace Atmospheres (USDOL/OSHA-SLTC Method No.
ID-105). Salt Lake City, UT. Revised 1991.
8.2. Occupational Safety and Health Administration Analytical
Laboratory: OSHA Analytical Methods Manual (USDOL/OSHA-SLCAL
Method No. ID-125). Cincinnati, OH: American Conference of
Governmental Industrial Hygienists (Pub. No. ISBN: 0-936712-66-X),
1985.
8.3. Occupational Safety and Health Administration Technical Center:
ICP Backup Data Report (ID-125G) by J.C. Septon. Salt Lake City,
UT. Revised 1991.
8.4. Occupational Safety and Health Administration Technical Center:
ICP Backup Data Report (ARL 3560) by J.C. Septon. Salt Lake City,
UT. In progress.
8.5. "Toxic and Hazardous Substances," Code of Federal Regulations
Title 29, Pt. 1910.1000, Subpart Z. 1987. pp 676-682.
8.6. "Air Contaminants; Final Rule": Federal Register 54:12 (19 Jan.
1989). pp. 2923-2960 and also 54:127 (5 July 1989). pp.
28054-28061.
8.7. National Institute for Occupational Safety and Health: NIOSH
Manual of Analytical Methods, 2nd ed., Vol. 7 (DHEW/NIOSH Pub. No.
82-100). Cincinnati, OH, 1981. Method No. 351.
8.8. United States Department of Labor, OSHA: "Memorandum, Sampling for
Welding Fumes" by Patricia Clark, Director Designate, Directorate
of Compliance Programs. United States Department of Labor, OSHA,
Washington, DC, February 14, 1989. [Memo].
8.9. Occupational Safety and Health Administration Analytical
Laboratory: ICP Standard Operating Procedure by J.C. Septon. Salt
Lake City, UT. 1988 (unpublished).
Table 1
Air Contaminants - OSHA Permissible Exposure Limits*
|
Element |
Substance Exposed to |
Transitional PEL (mg/m3)
|
Final Rule PEL (mg/m3)
|
|
|
TWA |
CEILING |
TWA |
STEL |
CEILING |
|
Ag** |
Metal and soluble compounds (as Ag) |
0.01 |
|
0.01 |
|
Al** |
Pyro powders Welding fumes |
--- --- |
|
5 5 |
|
As** |
Inorganic compounds (as As) |
See 1910.1018(a) for applications |
Be# |
Beryllium and compounds (as Be) |
0.002 |
0.005## |
0.002 |
0.005## |
0.025 |
Ca** |
Calcium oxide Calcium cyanamide |
5 --- |
|
5 0.5 |
|
Cd |
Fume Dust |
0.1 0.2 |
0.3 0.6 |
0.1 0.2 |
|
0.3 0.6 |
Co |
Metal dust and fume (as Co) Cobalt carbonyl or hydrocarbonyl (as Co) |
0.1
--- |
|
0.05
0.1 |
|
Cr |
Cr metal (as Cr) |
1 |
|
1 |
|
Cu |
Fumes (as Cu) Dusts and mists (as Cu) |
0.1 1 |
|
0.1 1 |
|
Fe |
Dicyclopentadienyl iron Total dust Iron oxide fume (as Fe2O3) |
15 10 |
|
10 10 |
|
Fe,V |
Ferrovanadium dust |
1 |
|
1 |
3 |
|
Mg** |
Magnesium oxide fume Total particulate |
15 |
|
10 |
|
Mn |
Mn compounds (as Mn) Mn fume (as Mn) Manganese tetroxide (as Mn) |
--- |
5 5 |
1 1 |
3
|
5
|
Mo |
Insoluble compounds (as Mo) Total dust |
15 |
|
10 |
|
Ni |
Metal and insoluble compounds (as Ni) |
1 |
|
1 |
|
Pb |
Inorganic (see Code of Federal Regulations 1910.1025) |
Sb |
Sb and compounds (as Sb) |
0.5 |
|
0.5 |
|
Se** |
Se and compounds (as Se) |
0.2 |
|
0.2 |
|
Sn** |
Inorganic compounds except oxides (as Sn) Tin oxide (as Sn) |
2 |
|
2 2 |
Te** |
Te and compounds (as Te) |
0.1 |
|
0.1 |
|
Varies |
Welding fumes |
--- |
|
5+ |
|
Zn |
Zinc oxide fume Zinc oxide Total dust |
5
15 |
|
5
10 |
10 |
|
|
Zinc stearate Total dust |
15 |
|
10 |
|
|
* |
From references 8.5.-8.6. |
** |
Elements screened - PELs are listed for information only, because the
screened elements are not digested or analyzed using optimum conditions.
Arsenic is confirmed using OSHA Method No. ID-105 (8.1.). |
# |
Beryllium also has a Transitional Peak PEL of 0.025 µg/m3. |
## |
Both the Transitional Ceiling Limit and the STEL for beryllium are for a maximum 30-min duration. |
+ |
Determined gravimetrically. Samples can also be determined and characterized by ICP. |
|
|
Note: |
Compounds having total and respirable dust PELs of 15 and 5 mg/m3,
respectively, are normally analyzed gravimetrically. Elements contained in
these dust samples can be identified by this or other methods, if necessary. |
|
Table 2
Detection Limits* and Upper Limits
Analyte
|
Qual. Det. Limit (µg)
|
Quan. Det. Limit (µg)
|
Upper Limit (µg/mL)
|
Ag** |
1.1 |
3.8 |
** |
Al** |
6.8 |
23. |
200 |
As** |
1.7 |
5.7 |
20 |
Be |
0.013 |
0.043 |
5 |
Ca** |
0.79 |
2.6 |
20 |
Cd |
0.14 |
0.47 |
50 |
Co |
1.2 |
4.0 |
100 |
Cr |
0.40 |
1.3 |
50 |
Cu |
0.64 |
2.1 |
50 |
Fe |
8.9 |
30. |
200 |
Mg** |
2.1 |
7.1 |
20 |
Mn |
0.061 |
0.20 |
15 |
Mo |
0.52 |
1.7 |
100 |
Pb |
2.1 |
7.0 |
100 |
Ni |
0.59 |
2.0 |
100 |
Sb |
4.2 |
14. |
100 |
Se** |
3.2 |
11. |
20 |
Si** |
2.4 |
8.1 |
20 |
Sn** |
3.5 |
12. |
** |
V |
0.57 |
1.9 |
100 |
Zn |
0.14 |
0.47 |
50 |
* |
Calculations are based on a 50-mL solution volume and equations listed in Section 6.7.1. Each detection limit is dependent on the spectral wavelength and order used for analysis. Wavelengths are listed in Table 4. |
** |
Screened elements - Limits are approximate - the digestion and analysis are not optimized for these elements. |
Both the detection limits and upper limits were determined using ICP1
(JY-32 ICP). Performance may vary from instrument to instrument. Upper
limits are the upper linear range for each element. These were determined
using a linear model (8.3.).
Table 3
Precision and Accuracy Data* for Spiked Samples
|
Element
|
CV
|
Bias
|
Range (µg)
|
Analytical Error (± %)
|
Be |
0.010 |
0.010 |
0.12-0.48 |
2.9 |
Cd1 |
0.014 |
-0.005 |
6-24 |
3.2 |
Co |
0.020 |
-0.040 |
6-24 |
8.1 |
Cr2 |
0.015 |
-0.074 |
60-240 |
10.3 |
Cu3 |
0.017 |
0.054 |
60-240 |
8.7 |
Fe |
0.018 |
-0.012 |
420-1680 |
4.8 |
Mn |
0.032 |
0.077 |
75-300 |
14.1 |
Mo4 |
0.047 |
-0.029 |
225-900 |
12.3 |
Ni |
0.025 |
0.017 |
105-420 |
6.6 |
Pb |
0.040 |
0.04 |
5-20 |
12.1 |
Sb |
0.014 |
0.012 |
60-240 |
3.9 |
V |
0.045 |
0.090 |
3.5-14 |
18.1 |
Zn |
0.007 |
0.014 |
240-960 |
2.9 |
* |
Reported values were obtained from ICP1 (ISA JY-32 ICP). Results may vary from instrument to instrument. |
The following exceptions were used when calculating spike amounts:
1 |
PEL for fume (0.1 mg/m3) used |
2 |
PEL for insoluble forms (1 mg/m3) used |
3 |
PEL for dust form (1 mg/m3) was used |
4 |
5 mg/m3 target concentration was used. This was performed because a very large amount of spike would be necessary if the 15 mg/m3 Transitional PEL for Mo was used. |
|
CV |
Coefficient of Variation |
Table 4
Calibration Standards and Wavelengths
|
WAVELENGTH (nm)
|
NO
|
ELE
|
STD SOLN
|
CONCN
|
ICP1
|
ICP2
|
ICP3
|
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 |
As Sn Se Mo Si Zn Sb Pb Cd Ni Co Mn Cr Fe Mg V Be Cu Ag Zn+ Ca Al Te |
3 3 3 2 2 3 3 1 1 1 2 1 1 1 1 1 1 1 1 3 1 3 3 |
10.0 10.0 10.0 1.0 1.0 10.0 10.0 5.0 10.0 10.0 10.0 10.0 1.0 100.0 10.0 5.0 1.0 1.0 1.0 10.0 10.0 10.0 10.0 |
189.0 189.9 196.0 202.0 212.4 213.8 217.5 220.3 226.5 231.6 237.9 257.6 267.7 271.4 279.5 310.2 313.0 324.7 328.0 334.5 393.3 396.1 ----- |
193.6 283.9 196.0 203.8 ----- 213.8 206.8 220.3 226.5 231.6 238.8 293.3 267.7 259.9 279.5 309.3 313.0 324.7 328.0 ----- 317.9 ----- 477.1 |
189.0 189.0 196.0 202.0 288.1 213.8 217.5 220.3 226.5 231.6 228.6 257.6 267.7 259.9 279.0 310.2 313.0 324.7 328.0 ----- 393.3 308.2 214.2 |
Where:
ELE |
Element |
STD SOLN |
Calibration standard |
CONCN |
Concentration (µg/mL) of calibration standard |
+ |
Additional line for Zn on ICP1 |
The ICP instruments are calibrated using a two-point calibration curve with the
highest standard for each element listed above. A reagent blank is used as the
low standard. Each element calibrated is contained in one of three separate
calibration standards (STD SOLN). For example, mixed standard no. 2 is used
for Co. This mixed standard also contains Si and Mo.
The three mixed calibration standards were selected because of chemical
compatibility and potential interferences. Other combinations of elements or
concentrations can be used; however, compatibility and possible interferences
have to be considered when combining elements other than the mixtures listed
above.
Table 5
Control Standard
NO.
|
ELE
|
UPPER CONCN
|
LOWER CONCN
|
STD CONCN
|
1 2 3 4 5 6 7 8 9 |
Pb Cd Ni Mn Cr V Be Cu Fe |
5.75 11.5 11.5 11.5 2.3 5.75 2.3 2.3 115.0 |
4.25 8.5 8.5 8.5 1.7 4.25 1.7 1.7 85.0 |
5.0 10.0 10.0 10.0 2.0 5.0 2.0 2.0 100.0 |
ELE |
= |
Element |
UPPER CONCN |
= |
The upper concentration limit in µg/mL |
LOWER CONCN |
= |
The lower concentration limit in µg/mL |
STD CONCN |
= |
The calibration concentration in µg/mL |
Control standard mixtures are prepared and analyzed as an analytical monitor
ICP performance. Some instrument manufacturers have instituted analytical
software routines which will evaluate control standard results during the
analysis. The control standard listed above is an example which was used for
the ISA JY-32 ICP. Alternate control mixtures can be prepared.
To illustrate the control standard concept, 5 µg/mL V is used. For this
control standard, V has a limit of ±15% (upper and lower concentration limits
of 5.75 µg/mL and 4.25 µg/mL, respectively). If a calculated value greater
than ±15% is obtained while analyzing the control standard, the analysis will
automatically halt. The ICP operator should then re-calibrate the instrument.
|